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Mobile thermodestruction services TDU Factor-500 with GEE for 700 types of waste

The Factor-500 series is a new generation of mobile thermal destruction units manufactured by NPO Decanter!

Having a device and operating principle similar to the well-known TDU-2000 in Russia and abroad, Factor-500 has undergone a deep modernization, and by a number of parameters can be recognized as the most advanced waste incineration plant in Russia.

Just like its predecessors, the TDU-500 is designed for thermal disposal of oil sludge with an extremely high content of mechanical impurities, smeared soils, drilling sludge, oil-containing waste generated during emergency spills of oil and petroleum products, solid waste and other bulk and pasty waste.

These installations are as mobile as possible, they are completely placed in two standard sea containers (40 and 20 ft) and can be transported from one work site to another with their subsequent launch during the day.
Мобильная термодеструкционная установка Фактор-2000 ЖДТ (ТДУ Фактор-2000ЖДТ)
Мобильная термодеструкционная установка Фактор-2000 ЖДТ (ТДУ Фактор-2000ЖДТ)
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The installations are successfully used in the oil refining and oil-producing industries, at landfills of municipal solid waste and hazardous waste, at industrial enterprises, in the oil and gas complex, in sea and river ports.

TDU Factor installations have been manufactured since 2011 and work in leading oil and service companies in Russia and CIS countries, including OAO Lukoil, OAO NK Rosneft and OAO Novatek.

The TDU Factor-500 series in October 2018 passed the SEE of the RPN central office for more than 700 types of waste of hazard classes III, IV and V and the disposal of more than 70 of them (waste from mining and wastewater treatment; textile, chemical, food and printing industries; solid waste; waste from construction, repair, logging, fishing; sleepers, etc. - a separate list is available on request).

There is a Certificate of Conformity and a Permit for the use of Rostechnadzor for the installation of the Factor-500 TDU.

The principle of operation of the system

The sludge intended for disposal is fed by a bucket loader or by any other method into the receiving tank of the TDU-500, from where it is dosed into the combustion chamber by a screw built into the bottom of the funnel. The combustion chamber consists of a drum mounted on rollers and equipped with a rotating drive.

The firing of the sludge in the drum is carried out using a burner running on diesel or other type of fuel, with a system of forced supply of additional air.

Due to the fact that the drum has a slight slope, the sludge gradually moves from the receiving funnel to the ash discharge tray, being constantly exposed to high temperature (800-1200 ° C) and active oxygen purging.
Мобильная термодеструкционная установка Фактор-2000 ЖДТ (ТДУ Фактор-2000ЖДТ)
The standard exhaust gas afterburning chamber is mounted under the roof of the installation
Мобильная термодеструкционная установка Фактор-2000 ЖДТ (ТДУ Фактор-2000ЖДТ)
Ash unloading, as an option, it is possible to install a screw or a pneumatic transport for loading ash into a container or motor transport
The plant's performance, temperature, the duration of the sludge's stay in the combustion chamber and, as a result, the intensity of its firing are regulated by several parameters — the rate of sludge supply to the combustion chamber, the operating mode of the burner, the amount of air supplied and the speed of rotation of the drum.

Exhaust gas purification is provided by forced afterburning of the exhaust gases in the combustion chamber with a separate burner, dust collectors and a modern wet scrubber with low resistance, knocking out heavy metals and other harmful impurities from the exhaust gases.

General view of the system

Мобильная термодеструкционная установка Фактор-2000 ЖДТ (ТДУ Фактор-2000ЖДТ)

Technical specifications

* The lowest economically justified loading of the installation per hour

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